Since we are now offering UPVC windows to our customers, we would like to provide you with a sneak peek into the production and installation process of our windows. UPVC is an abbreviation of unplasticized polyvinyl chloride, which is a very versatile and sturdy material. Hence, it is used for a wide array of products such as windows, doors and even plumbing materials. This material was first used in Germany during the 1960s, as an upgrade to the previously used polyvinyl chloride (PVC). Due to the fact that UPVC is not plasticized, it is a much more stable and resilient material.
UPVC windows and doors have many benefits, such as:
The material is extremely lightweight, yet sturdy and durable
UPVC will never change its shape or warp due to different weather conditions
The material will never rot either, as opposed to wooden windows
UPVC is well-known for its high insulation and thermal efficiency
Windows made from UPVC are very easy to maintain and clean
Old UPVC products can easily be recycled into new products and materials, making it an environmentally friendly choice
How are UPVC windows produced?
The production process for UPVC windows is pretty straightforward and consists of several steps. In essence, molten UPVC is put in a mould and cooled, in order to attain the desired shape.
To create UPVC, there are some raw materials used, such as titanium dioxide (TiO2) and calcium carbonate (CaCO3). These materials make the extruded profiles strong, durable and also resistant to UV rays. There is also the option of using lead-free materials, for a more environmentally friendly approach.
Once the resin compound is finished, the profiles for the windows are made by following an extrusion procedure. In order to achieve this, the profiles need to be heated up to 200-275 degrees Celsius so they can be extruded and designed. The heated mixture is then poured into the previously mentioned mould, which will give the window profiles their shape whilst the mixture is being stretched and pulled. After this part, the new profiles are cooled by putting them in a water bath. Then, the extruded profiles are cut to fit the desired specifications. If necessary, any individual pieces are also melded together. In the case of windows, the last step consists of sealing the material and fitting the profiles with glass. If UPVC window profiles are enforced, this will be executed by using galvanized steel reinforcements.
Replacing windows in a building: how is this achieved?
We can remove your current windows in any building; from residential buildings to office spaces and commercial buildings. UPVC is an excellent choice if you want to choose a high-quality product for a friendly quote. We always follow a standard procedure, that consists of three separate steps, which are as follows:
1. The removal of all old frames and glass
2. The installation of your desired new window frames
3. The installation of sealed glass in the profiles
We will outline these steps in more detail below.
1. The removal of all old frames and glass
Once you decide to have new windows installed, we will walk you through the entire process. You will need to choose what kind of window frames you would like for your building, in this case this will be UPVC. We will then visit you, in order to take all measurements of your current windows. Once we know the exact measurements, we can start the production of the new UPVC windows. We will then firstly remove all your current window profiles and glass, so the new windows can be installed in the same space. Please note, that you can choose to install windows of exactly the same shape and size, but it is also possible to install completely new windows. This will entail a bit more work, since we might have to break open parts of your walls for the new windows to fit. In such cases, we will not only remove the current windows, but also other materials.
2. The installation of your desired new window frames
Once there is room to install the new windows, we start by placing the UPVC frames into the space created for installation. This is always carried out by our professional team of experts, providing you with a guarantee of solid and correct installation. We follow all necessary procedures, so you can rest assured that the windows will provide you with the promised insulation and quality.
3. The installation of sealed glass in the profiles
Once the window profiles are in place, we install the sealed glass within the profile. This step needs to be done very precisely, in order to guarantee a 100% seamless fit. This, in turn, will guarantee the degree of insulation you chose for your windows. Once the glass is installed, your windows are ready for use! UPVC windows can last for decades, without any large maintenance. If you would like to know more about our UPVC windows and the services we offer, feel free to contact us for more information or a clear quote.